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Product Details:
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Maximum Test Force: | 2000kN | Measurement Range Of Test Force: | 80-2000kn; (4% - 100% FS) |
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Relative Error Of Test Force Indication: | ≤±1% | Maximum Piston Stroke: | 250mm |
Resolution Of Displacement Measurement(mm): | 0.01 | Deformation Measurement: | 10/50mm |
Maximum Tensile Test Space: | 1000mm(including Piston Stroke) | Maximum Compression Space: | 900mm |
Clear Spacing Of Columns: | 700mm | Clamping Diameter Of Round Sample: | 30-70mm |
Clamping Thickness Of Flat Sample: | 35-70mm | Clamping Width Of Flat Sample: | 80mm |
High Light: | Aerospace Hydraulic Compression Testing Machine,2000kN Hydraulic Compression Testing Machine,Electro Hydraulic Tension Testing Machine |
WAW-2000F Microcomputer controlled electro-hydraulic servo universal testing machine
Technical prescriptions
1. Brief introduction
WAW-2000F Microcomputer controlled electro-hydraulic servo universal testing machine, mainly used for metal, non-metal tensile, compression, bending and other tests. Applicable to metallurgy, construction, light industry, aviation, aerospace, materials, colleges and universities, scientific research units and other fields. The test operation and data processing conform to the requirements of GB/ t228.1-2010 "tensile test of metallic materials - part 1: room temperature test method".
2. Description of the project
2.1 Main engine
The main engine adopts oil cylinder undermounted main engine, the stretching space is located above the main engine, and the compression, bending and shearing test space is located between the beam and the workbench under the main engine.
2.1.1 The host framework
Oil cylinder lower, four column two screw form, low center of gravity, stable and reliable main engine.
2.1.2 Beam
Half - open clamp holder, high strength, no deformation, suitable for steel mill to steel specimens such as the large workload of stretching.
2.1.3 A liner is arranged between the clamp clamp plate and the clamp holder, Effective protection against wear and tear.
2.1.4 Weight-Main Unit
High stiffness, high safety factor, durable.
2.1.5 The lower beam is provided with a chip discharge hole, Easy to remove sample debris, easy to wipe maintenance equipment.
2.2 Drive system
The lower beam lifting adopts motor and reducer sprocket chain transmission to drive the screw to rotate, so as to realize the adjustment of stretching and compression space.
2.3 Hydraulic system
The hydraulic principle is shown in figure 2, which is the load adaptive oil intake throttling speed regulating system.
The hydraulic oil in the oil tank drives the high-pressure oil pump into the oil channel through the motor and flows through the one-way valve, high-pressure oil filter, differential pressure valve set and servo valve to enter the oil cylinder. The control software sends the control signal to the servo valve and controls the opening size and direction of the servo valve, so as to control the flow of hydraulic oil into the cylinder and realize the closed-loop control of test force and displacement.
Hydraulic schematic diagram
2.4 Control system
2.4.1 Main menu
◇Set all digital electro-hydraulic servo closed-loop control, data processing, data analysis in one
◇With a complete file operation function, such as test report, test parameters, system parameters can be stored in the way of files.
◇Support all kinds of commercial universal printers.
◇The control system is supported by software system, which is easy to upgrade.
◇The main interface of the software integrates all functions of daily operation of material test, such as sample information entry, sample selection, curve drawing, data display, data processing, data analysis, test operation, etc.
main interface
2.4.2 Sample information input and selection
The software is designed for the rapidity and convenience of the test operation, and a special design method is adopted to meet the needs of large batch process test.
2.4.3 Curve plotting
The software system provides a rich display of test curves. Such as test force-displacement curve, test force-time curve, stress - strain curve, force - deformation curve, displacement - time curve, deformation - time curve.
2.4.4 Control interface
2.4.4.1
The software provides four control modes: open loop, speed closed-loop control, one-step closed-loop control and programmed closed-loop control.
2.4.4.2
Flexible test process "programming" function, according to the need to complete any complex, arbitrary control mode of the test process editing. The test program can be stored, imported and edited.
2.4.5 Perfect data processing function
2.4.5.1 Automatic data processing, can carry out statistical analysis of batch data
2.4.5.2 A variety of international units are available, such as international units (SI), metric units, and western traditional units.
2.4.5.3 Manual data processing function, suitable for users to carry out a variety of complex data analysis.
2.4.5.4 Test data can be stored as text and can be processed twice by any commercial data processing software.
Test report interface
2.5 Safety protection device
a.Overload protection when the test force exceeds 2%-5% of the maximum test force.
b.When the piston rises to the upper limit position, the stroke protection, the oil pump motor stop
2.6 Appendage
Standard equipment includes: stretch attachment, compression attachment, bending attachment.
2.7 Else
Installation and debugging tools, seals, instructions, certificates, packing list and other random technical documents.
3.Key performance technical indicators
3.1
Maximum test force | 2000kN |
Measurement range of test force | 80-2000kn; (4% - 100% FS) |
Relative error of test force indication | ≤±1% |
Maximum piston stroke | 250mm |
Resolution of displacement measurement(mm) | 0.01 |
Deformation measurement | 10/50mm |
Maximum tensile test space | 1000mm(including piston stroke) |
Maximum compression space | 900mm |
Clear spacing of columns | 700mm |
Clamping diameter of round sample | 30-70mm |
Clamping thickness of flat sample | 35-70mm |
Clamping width of flat sample | 80mm |
Pressing disc size | 220mm |
Bending roller spacing | 300mm |
Width of bending roller | 160mm |
Allowable bending | 190mm |
Maximum piston moving speed | about 65mm/min |
Clamping method | independent hydraulic clamping |
Main engine mass (kg) | 90,000 |
Overall size of main engine | 1300mm×1090mm×3400mm(including piston stroke) |
4. Equipment installation conditions
①Construction of foundation and space according to the requirements of drawings; (after the equipment arrives at party a's factory, party a's personnel shall open the main chassis separately, and party a shall be responsible for placing the main engine in place, pouring cement, and adjusting the level of the main engine to meet the requirements of GB/T 228);
②The room temperature ranges from 10℃ to 35℃
③Relative humidity should not be greater than 80%;
④Avoid too much dust;
⑤Avoid seismic sources nearby;
⑥Avoid proximity/contact with corrosive gases, vapors and direct sunlight;
⑦Power supply voltage 380V, fluctuation range is less than ±10%.