Precision and Durability Hydrostatic Pressure Testing Machine for Industrial Applications
Summary
Hydrostatic Testing Machine
The Hydrostatic Testing Machine is fully compliant with the requirements specified in GB/T 6111, ISO 1167-1, GB/T 15560, ASTM D1598, and ASTM D1599 standards. It is specifically designed for conducting hydrostatic pressure tests and bursting tests on various fluid-conveying plastic pipes.
This machine features a simplified structure, high measurement precision, excellent operational stability, and user-friendly operation. It serves as an indispensable testing instrument for quality inspection departments of research institutes and pipe manufacturers alike.
Features
- The machine is controlled by an Industrial Personal Computer (IPC), ensuring stable and precise operational control.
- Each test station is controlled independently, with the maximum number of configurable test stations reaching 50.
- It is capable of conducting multiple types of tests, including hydrostatic tests, bursting tests, and 8760-hour long-term performance tests.
- The test pressure range of the machine is 3 to 10 MPa, covering the pressure requirements of most plastic pipe testing scenarios.
- The system can identify eight test states: pressure boosting, pressure relief, pressure compensation, overpressure, operation, test completion, leakage, and bursting.
Standards
Comply with GB/T 6111-2003, GB/T 15560-95, GB/T 18997.1-2003, GB/T 18997.2-2003, IS0 1167-2006, ASTM D1598-2004 and ASTM D1599.
Principle
Upon inputting parameters such as pipe ring stress, wall thickness, and average outer diameter into the PC, the system automatically computes the test pressure and transmits the data to the lower computer (MCU embedded system) via the RS232 serial port. The machine then automatically maintains constant pressure on the pipeline: the high-pressure pump generates a high-pressure liquid pressure source, which, after processing by the pressure control system, is delivered through a high-pressure hose to the sample housed in the medium incubator. This enables the pipe to undergo either a long-term hydrostatic test or a burst test.
Technical Parameters
| Model |
XGY-10C |
| Diameter range |
Φ6-1800mm |
| Stations |
3, 6, 12, 15, 20, 25, 50, etc can customized |
| Control mode |
Micro-control, industrial PC control |
| Display mode |
Industrial PC LCD color display |
| Storage mode |
PC strorage |
| Print mode |
Color printer output |
| Test pressure |
Pressure range: 100Bar, 10MPa |
| Control accuracy |
±1% |
| Display resolution |
0.1Bar, 0.01MPa |
| Working range |
5%~100%FS |
| Indication error |
±1% |
| Test Timer |
Timer range: 0~10000h
Timer accuracy: ±0.1%
Timer resolution: 1s |
| Power |
380V 50Hz three-phase four-wire 1.2KW |
| End caps models |
from Φ6 to 1800mm |
| Water tank size |
accoard to the pipe size |
| Temperature range |
10-95℃ |
| Dimensions (three stations) |
740×640×1720(mm)or others |
Support and Services
- On-site machine installation and commissioning
- Professional troubleshooting and targeted technical consultation
- Repair and preventive maintenance services
- Supply of genuine spare parts and consumables
- Timely software updates and upgrades
We are dedicated to delivering premium customer service and remain readily accessible to address any inquiries or concerns regarding the equipment's operation, maintenance, or performance.
FAQ
Q1: What is the brand name of the Hydrostatic Testing Machine?
A1: The official brand name is JHH, with manufacturing facilities located in Beijing, China.
Q2: What is the core purpose of the Hydrostatic Testing Machine?
A2: It is primarily engineered to test the hydrostatic strength and bursting strength of plastic pipes.
Q3: Which types of components and materials are compatible?
A3: Suitable for testing plastic pipes and composite pipes, including PP-R, PP-B, PP-A, PVC, PE, PE-X, and other similar pipe types.
Q4: What is the measurement accuracy?
A4: The measurement accuracy is within 0.1% of the full-scale reading.
Q5: What is the maximum test pressure capacity?
A5: Supports a maximum test pressure of up to 10 MPa (equivalent to 100 bar or 1450 psi).
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